Why this course?

Description

Course: Estimation and Costing for Fire Fighting Works in Industrial Projects (Manufacturing Plants)

1. Module 1: Project Initiation and Fire Protection Strategy
   1.1 Understanding manufacturing process hazards and risk assessment
   1.2 Defining fire protection goals, design objectives, and client requirements
   1.3 Integrating fire fighting scope with overall plant construction estimate

2. Module 2: Regulatory Framework and Standards
   2.1 National fire safety codes and industrial application (e.g. NFPA, IS)
   2.2 Factory Acts, insurance requirements, and local authority approvals
   2.3 Impact of code compliance on material selection and cost allowances

3. Module 3: Site Survey and Data Collection
   3.1 Reviewing plant layout, process flow diagrams, and utility plans
   3.2 On-site measurement techniques for pipe routing and system zoning
   3.3 Documenting elevations, obstructions, and installation constraints

4. Module 4: Hydraulic Calculations and System Design Inputs
   4.1 Determining required water flow rates and pressure at risers
   4.2 Identifying sprinkler densities for different hazard classifications
   4.3 Translating design hydraulics into quantity take-off parameters

5. Module 5: Take-Off of Piping and Supports
   5.1 Measuring main, branch, and sub-main piping lengths
   5.2 Enumerating fittings, bends, reducers, tees, and sleeves
   5.3 Calculating hangers, clamps, saddles, and support steel quantities

6. Module 6: Take-Off of Valves, Hydrants, and Monitors
   6.1 Listing gate valves, check valves, butterfly valves by size and rating
   6.2 Counting external and internal hydrant units, hose reels, and monitors
   6.3 Including specialty items: pressure relief valves, alarm check valves

7. Module 7: Sprinkler Heads, Nozzles, and Accessories
   7.1 Quantifying pendent, upright, sidewall, and concealed sprinkler heads
   7.2 Estimating nozzle assemblies for manual hose reels and monitors
   7.3 Accounting for escutcheon plates, drops, guards, and identification tags

8. Module 8: Foam and Special Suppression Systems
   8.1 Calculating foam concentrate volume and proportioning equipment
   8.2 Sizing foam delivery piping and monitor outlets for process hazards
   8.3 Estimating inert gas or chemical suppression cylinder banks and controls

9. Module 9: Material Rate Analysis – Pipes and Fittings
   9.1 Developing unit rates for carbon steel, stainless steel, and CPVC pipes
   9.2 Breaking down fitting costs by type, size, and material grade
   9.3 Adding freight, handling, storage, and wastage allowances

10. Module 10: Material Rate Analysis – Equipment and Valves
    10.1 Valuing hydrant assemblies, foam proportioners, and flow switches
    10.2 Comparing vendor quotations and evaluating life-cycle costs
    10.3 Including spare parts, calibration, and maintenance kit pricing

11. Module 11: Labor Productivity and Crew Planning
    11.1 Defining crew composition for piping, fitting, and equipment installation
    11.2 Establishing productivity norms for welding, threading, and jointing
    11.3 Adjusting labour rates for shifts, hot work permits, and site conditions

12. Module 12: Equipment, Testing, and Commissioning
    12.1 Estimating hire or ownership cost of welding machines, cranes, and lifts
    12.2 Quantifying hydrostatic and pneumatic testing consumables and labour
    12.3 Including third-party inspection, witness fees, and certification charges

13. Module 13: Site Overheads, Supervision, and Safety
    13.1 Allocating site office, utilities, security, and welfare facilities
    13.2 Supervisory staff costs: project managers, engineers, and safety officers
    13.3 Safety provisions: scaffolding, permits, PPE, firefighting during works

14. Module 14: Contingency, Risk Allowances, and Profit Markup
    14.1 Calculating contingency based on project complexity and unknowns
    14.2 Risk allowances for design changes, scope creep, and force majeure
    14.3 Setting contractor profit margins and commercial markup strategy

15. Module 15: Bill of Quantities Preparation and Tender Submission
    15.1 Structuring BOQ sections by system, equipment, and installation items
    15.2 Writing clear descriptions, units, and cross-references to drawings
    15.3 Assembling cost abstracts, summaries, and submitting competitive bids