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The first step is proper planning. Before any construction work starts, you need to have a detailed estimate of all the costs involved—materials, labor, equipment, overheads, and even unexpected expenses. This is like the foundation for your entire project budget.
For instance, let's say you're about to start purchasing steel for your project. If your plan says you’ll need 500 tons of steel, but later during construction, you realize you need an extra 100 tons due to some design changes, your costs will shoot up. To avoid this, always plan ahead. Consult your designers, engineers, and even suppliers in advance to make sure your initial estimates are as accurate as possible.
Once the project starts, tracking expenses on a daily or weekly basis is crucial. You need to have a system where every cost—whether it’s for materials, wages, or equipment—is recorded immediately.
Imagine you are halfway through the project and you realize the cost of cement is increasing every month. If you aren’t tracking this properly, the extra cost will keep piling up without you noticing. By tracking expenses daily, you can identify these price fluctuations early and adjust your purchases or negotiate better rates with suppliers.
A big chunk of your project costs will be for materials and labor, so it’s always a good idea to negotiate smartly with suppliers and contractors. Get quotes from multiple suppliers before finalizing, and try to build long-term relationships that might get you discounts in future projects as well.
Suppose you have to buy tiles for 45 floors. Instead of buying in small lots, you can order in bulk and negotiate with the supplier for a better rate. If the supplier quotes ₹500 per sq.ft, try negotiating to bring it down to ₹450 per sq.ft. This might seem small, but when you’re dealing with thousands of square feet, it can save lakhs of rupees.
You need to make sure all the resources—whether it's manpower, materials, or machinery—are being used efficiently. Avoid wastage and ensure that your workers are properly trained to handle materials with care.
If you’re pouring concrete and your workers aren’t careful, a lot of material could go to waste due to spillage or improper mixing. If you need 100 cubic meters of concrete for a floor but due to poor handling, 10 cubic meters are wasted, you’ll have to reorder more concrete, increasing your costs. That’s why it’s essential to supervise and guide the workers properly to minimize waste.
In construction, design changes can occur frequently, but you need to be careful about how they impact your budget. Every change in design means extra costs, so it’s important to control these changes.
Let’s say halfway through the project, the client decides they want to change the flooring material from standard vitrified tiles to imported Italian marble. This will drastically increase the cost per square foot, and if you’re not careful, it could blow your budget. Make sure to communicate with the client and explain how such changes impact the cost. If changes are necessary, always calculate the extra cost and get approval before proceeding.
Nowadays, there are many project management and accounting software tools that help in controlling construction costs. These tools let you monitor expenses, track payments, and forecast future costs easily.
If you’re using software like Tally, MS Project, or Primavera, you can input all your costs—labor, materials, equipment, etc.—and track how much you’ve spent so far. It will also alert you if you're getting close to your budget limit, so you can take corrective actions before it’s too late.
No matter how well you plan, unexpected costs can still come up. This could be due to a rise in material prices, delays due to weather, or even labor shortages. Always set aside a contingency fund—about 5-10% of your total budget—for such unexpected situations.
Suppose you’re building during the monsoon season, and due to heavy rains, the work stops for a week. The laborers are still being paid, and some of the materials might get damaged due to water exposure. If you haven’t set aside a contingency fund, these unexpected expenses can strain your budget. However, with a contingency fund, you have a financial cushion to cover these costs without panicking.
Finally, conduct regular budget reviews. At least once a month, sit down with your team, look at how much has been spent so far, and compare it with the budget. If you notice any deviations, take corrective action immediately.
If, after three months, you realize that labor costs are 20% higher than expected because of overtime or additional hires, this is the time to adjust. You might need to cut costs elsewhere or find ways to speed up the work to avoid further overtime.
BHADANIS Construction Management Training Institute can be a valuable asset in helping professionals effectively control the costs of construction projects. Here’s how:
Fri Oct 4, 2024