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Module 1: Introduction to Quality Control and Assurance in Substation Construction
• Importance of quality in substation construction
• Overview of quality control and quality assurance concepts
• Roles and responsibilities of quality control personnel
• Key standards and regulations (IS, IEC, etc.)
• Quality management systems in electrical engineering
Module 2: Quality Control Plans and Documentation
• How to develop a quality control plan (QCP)
• Documentation requirements for substation construction
• Review of technical specifications and drawing checks
• Creating inspection and test plans (ITPs)
• Importance of record-keeping and audits
Module 3: Material Quality Control
• Standards for electrical and civil materials used in substations (transformers, breakers, cables, etc.)
• Inspection and testing of materials before and after delivery
• Material traceability and certification
• Handling and storage of materials on-site
• Identifying and addressing defective materials
Module 4: Electrical Equipment and Installation Quality Control
• Testing and commissioning of electrical equipment
• Procedures for inspection of switchgear, transformers, busbars, and protection relays
• Installation practices to meet quality standards
• Troubleshooting common installation issues
• Verification of electrical parameters and continuity tests
Module 5: Civil Works Quality Control
• Quality standards for foundations, civil structures, and buildings in substations
• Inspection of concreting, reinforcement, and structural integrity
• Methods for controlling the quality of excavation and backfilling
• Ensuring proper drainage and foundation laying for equipment placement
• Earthwork and cable trenching quality control
Module 6: Safety and Compliance in Quality Assurance
• Adherence to safety standards during construction and commissioning
• Identifying risks and hazards related to quality control in substation construction
• Ensuring compliance with electrical safety codes
• Emergency preparedness and risk management
• PPE and site-specific safety measures
Module 7: Testing and Commissioning Protocols
• Step-by-step procedures for commissioning electrical systems and substations
• Pre-commissioning and commissioning tests for electrical equipment
• Acceptance testing of transformers, protection systems, and panels
• FAT (Factory Acceptance Test) and SAT (Site Acceptance Test) processes
• Coordination between quality control and commissioning teams
Module 8: Non-Conformance and Defect Management
• Identifying and managing non-conformities in construction processes
Sample Non-Conformance Report (NCR)
• Procedures for issuing non-conformance reports (NCRs)
• Corrective and preventive actions (CAPA) for defects
• Managing rework and warranty claims
• Continuous improvement through feedback and audits
Module 9: Internal and External Audits in Substation Projects
• How to prepare for and conduct internal audits
• Engaging with external quality auditors and regulatory bodies
• Audit procedures and documentation requirements
• Handling audit findings and ensuring corrective actions
• Best practices in audit management for substations
Module 10: Performance Monitoring and Reporting
• Key performance indicators (KPIs) for quality in substation projects
• Setting up a system for tracking quality metrics
• How to analyze and report quality control data
• Continuous monitoring techniques during construction
• Use of digital tools and software for quality management
EXCEL FORMATS TO MANAGE QUALITY CONTROL AND ASSURANCE FOR SUBSTATION PROJECTS
Excel from 1 to 5 Sheet Sub QAQC
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Quality_Management_Excel_Sheets_21_to_25
Quality_Management_Excel_Sheets_26_to_30
