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MODULE 1: QA QC Fundamentals for Oil and Gas Projects
1-QA-QC-Fundamentals-for-Oil-and-Gas-Projects
Role of QA QC in oil and gas construction
Difference between quality control and site execution
Responsibilities of QA QC engineer and inspector
MODULE 2: Aramco Quality Management System Overview
Quality philosophy followed in Aramco projects
Contractor quality obligations and approvals
Interface between client, consultant, and contractor
MODULE 3: Codes, Standards, and Specifications
International standards used in oil and gas civil works
Aramco engineering standards overview
Project specifications and drawings hierarchy
MODULE 4: Quality Documentation and Control
Quality plan preparation and approval
Method statements and inspection requirements
Record keeping and traceability
MODULE 5: Inspection and Test Plans (ITP)
Structure of ITP for civil and pipeline works
Hold points, witness points, and review points
Linking ITP with site activities
MODULE 6: Material Inspection and Approval
Material submittals and approvals
Incoming material inspection procedures
Storage, handling, and preservation checks
MODULE 7: Civil Works Scope in Oil and Gas Projects
Typical civil works in plants and pipelines
Interface between civil and mechanical works
Quality risks in civil construction
MODULE 8: Earthwork and Excavation QA QC
Excavation inspection requirements
Soil classification and suitability checks
Dewatering and excavation safety quality checks
MODULE 9: Backfilling and Compaction Control
Approved backfill materials
Layer thickness and compaction requirements
Field density testing and acceptance
MODULE 10: Concrete Works Quality Control
Concrete material approval and mix design
Formwork, reinforcement, and embedment checks
Pouring, curing, and strength verification
MODULE 11: Reinforcement Steel Inspection
Rebar material certification and storage
Cutting, bending, and fixing inspection
Cover, spacing, and lapping checks
MODULE 12: Foundations for Equipment and Pipelines
Foundation layout and level verification
Anchor bolts and inserts inspection
Foundation acceptance prior to erection
MODULE 13: Precast and Structural Civil Elements
Precast element quality checks
Installation tolerances and alignment
Grouting and finishing inspection
MODULE 14: Pipeline Route Survey and Alignment
Route survey verification
Alignment, chainage, and levels control
Right-of-way inspection requirements
MODULE 15: Trenching for Pipelines
Trench dimensions and slope requirements
Bedding preparation inspection
Trench safety and stability checks
MODULE 16: Pipe Material Inspection
Pipe coating and condition checks
Dimensional and visual inspection
Identification and traceability
MODULE 17: Pipe Stringing and Handling
Stringing layout inspection
Handling damage prevention
Coating protection checks
MODULE 18: Welding Quality Control (Interface)
Coordination with welding inspectors
Visual inspection before and after welding
Repair control and documentation
MODULE 19: Field Joint Coating Inspection
Surface preparation requirements
Coating application inspection
Holiday testing and repair
MODULE 20: Lowering and Laying Inspection
Padding and support inspection
Lowering operation quality checks
Alignment and stress control
MODULE 21: Backfilling and Reinstatement for Pipelines
Approved padding and backfill material
Compaction around pipeline
Surface reinstatement requirements
MODULE 22: Hydrotesting and Cleaning (QA QC Role)
Pre-test inspection and readiness
Test pressure monitoring and acceptance
Post-test inspection and documentation
MODULE 23: Non-Conformance Reports (NCR)
Identification of non-conformities
Root cause analysis
Corrective and preventive actions
MODULE 24: Final Inspection and Mechanical Completion Support
Punch list preparation and clearance
As-built verification
Final acceptance documentation
MODULE 25: QA QC Reporting and Project Close-Out
Daily and weekly quality reports
Dossier and handover documents
Lessons learned and quality improvement