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Module 1: Introduction to PEB and Shed Fabrication
1-PEB-and-Shed-Fabrication-Masterclass
Evolution and concept of Pre-Engineered Buildings
Advantages over conventional steel structures
Key components and terminology in PEB fabrication
Module 2: Structural Configuration and Design Overview
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Primary, secondary, and tertiary structural systems
Loads considered in PEB design – Dead, Live, Wind, Crane loads
Frame geometry and bay spacing arrangements
Module 3: Material Selection and Specifications
3-Material-Selection-and-Specifications-in-PEB-and-Shed-Fabrication
Grades of steel and coating standards used in PEB
Galvanized and pre-painted sheet materials
Quality standards and test certifications
Module 4: Roofing Systems and Profiles
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Types of roofing sheets – trapezoidal, tile profile, standing seam
Roof slope, drainage design, and overlap methods
Fastening and sealing arrangements in roof sheets
Module 5: Wall Cladding Systems
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Types of wall cladding – single skin, double skin, insulated panels
Cladding fixing sequence and detailing
Flashings, trims, and edge closures for neat finishes
Module 6: C & Z Purlin Fabrication and Design
6-C-and-Z-Purlin-Fabrication-and-Design
Dimensions, gauges, and section properties
Cold forming process and punching details
Purlin spacing, lapping, and load transfer behavior
Module 7: GI Decking Sheet Fabrication
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Purpose and function of structural decking
Standard thickness, profile depth, and sheet width
Fixing method and concrete composite action principles
Module 8: Accessories and Components
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Turbo ventilators, skylights, louvers, and gutters
Ridge caps, corner trims, and valley gutters
Fasteners, bolts, washers, and sealants – types and applications
Module 9: Fabrication Process Flow
Material receiving, cutting, and marking operations
Shearing, punching, and bending of sheets and sections
Welding, assembly, and surface finishing procedures
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Module 10: Manufacturing of Roofing and Cladding Sheets
Roll forming machine setup and alignment
Sheet feeding, roll pass sequence, and cutting control
Handling, stacking, and dispatch of finished sheets
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Module 11: Purlin Manufacturing Process
Raw coil selection and decoiling operations
Roll forming, punching, and hole alignment checks
Bundling, marking, and quality control during production
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Module 12: Painting, Galvanizing, and Surface Protection
Surface cleaning, shot blasting, and primer application
Hot dip galvanizing vs. pre-galvanized coating
Painting thickness measurement and finish inspection
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Module 13: Structural Connections and Fastening Systems
Bolted and welded joint arrangements
Anchor bolt setting and base plate alignment
Erection bolt tightening and torque checks
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Module 14: Erection and Installation Methods
Column and rafter erection sequence
Roof sheet laying and alignment
Bracing, sag rods, and wind tie installation procedures
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Module 15: Safety Practices in PEB Fabrication and Installation
Personal protective equipment (PPE) requirements
Safe lifting and working-at-height procedures
Fire prevention and hot work safety measures
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Module 16: Quality Control and Inspection Checkpoints
Fabrication quality control checklist
Erection alignment and bolt tightening inspection
Final roof leak test and coating inspection
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Module 17: Estimation and Costing of PEB Structures
BOQ preparation for steel members, sheets, and accessories
Rate analysis for fabrication and erection works
Cost comparison between PEB and conventional structures
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Module 18: Material Take-Off for Roofing and Cladding
Calculation of sheet area and overlap allowance
Quantity estimation of purlins, fasteners, and sealants
Material wastage considerations and optimization
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Module 19: Procurement and Vendor Coordination
Material procurement planning and delivery sequencing
Vendor quality documentation and test reports
Inspection before dispatch and logistics coordination
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Module 20: Case Studies and Practical Applications
Industrial shed fabrication project walkthrough
Common erection problems and rectification techniques
Best practices for project cost control and performance improvement
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